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Inventory Reconciliation Review and Processing

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Overview

Provide functionality to support the selection and counting of items in a Physical Inventory Count, a cycle count or other count. The items to be counted can be selected by:
  • Division
  • ABC Class
  • Site Master
  • Commodity Code
  • Responsible Planner
  • A ‘From Item Number’ to ‘To Item Number’ Range
After the Count Selection is made a “Batch” is created. The ‘Batch” contains a record for each item that matches the Selection Criteria. These are the items to be counted.   

The following steps apply to create a Batch, printing reports to record counts, and entering the counts. 
  • Step 1. A “Batch” of the item is selected or created for counting.
  • Step 2. The report to be used for counting is printed and distributed.
  • Step 3. Counts are done, physically writing the counts on the report.
  • Step 4. The counts are entered to the batch for the items.
  • Step 5. The Actual Qty (actual count) to the Original Qty is reconciled.  If the Actual Qty (count) is different than then Original Qty (On-Hand Inventory), an Inventory Adjusting Transactions is created which includes both the quantity change and the inventory value change. 
  • Step 6. (Optional) Reviewing Cycle Count update records and Inventory Cost Transactions generated from the count Reconciliation (Step 5). 
User-added image  NOTE This is not a required Step in the Cycle Count process.
  • Step 7. Cycle Count Reports (User Defined).

Processing

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Inventory Reconciliation Review & Processing

Process

Step 1 - A “Batch” of the items is selected for counting

Select ‘New Physical Inventory Reconciliation Batch’ button


Fields

The selection criteria include:

 
Division:  Division in which the “Batch” will be created (defaults to current user’s division).

Batch Number:   Indicate Batch Number

 
ABC Class:  The class of item.  Classes are A Items, B Item, C Items.
 
Site Master:  The site in this Division for which the “Batch” will be created.
 
Commodity Code:  The Commodity Code of Items to be selected.
 
Responsible Planner:  The Planner for who Item are to be selected.
 
A ‘From Item Number’ to ‘To Item Number’ Range: The entry of a range of Item Numbers to select for Cycle Counting.

User-added image  NOTE None of the selection fields are required. They are used to narrow down the list of items to count, if that is desired.
 
Step 1.2 - Select the ‘Get Batch Records’ Button

The screen will refresh and display the Items in the Batch to be counted. The user will select desired records and enter the actual quantities and serial numbers (if applicable). At any time, you can click the 'Save Modified Records' button and the information will be saved so you can come back to complete your counts before processing. The 'Modified' checkbox will also be automatically checked upon save and cannot be set by the user. This lets you know that the record has been modified.
You can control the number of records to display on the page via a custom setting (Setup -> Custom Settings -> Application Setting -> InvReconcilationPerPageDisLimit). By default it is set to display 250 records which is the maximum, but it can be changed.


User-added image  NOTE  Actual Counts can be entered at this time directly to this screen. However, typically, the “Batch” is created, a counting report (document) is printed and distributed, the count is done, and the count is reported.

Step 1.3 – The report to be used for counting is printed and distributed.

User-added image  NOTE The two options shown do not limit the user from using other software tools to create reports; they are only illustrating two approaches.

There are two options for printing the Counting Report.

Print Option 1.3.1

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Inventory Reconciliation

Select ‘Create Reconciliation Detail’ button to create the batch header.

After the “Batch” is created the screen will refresh. 


User-added image  NOTE The software assigns the next batch number
  • Step 1. Use List view function to view the items contained in a batch.
  • Step 2. Select Printer Icon – in the upper right-hand quadrant of the list view screen
  • Step 3. Print the Count Document
Print Option 1.3.2

Create a count report using the Salesforce Report Writer (User Responsibility)

The User creates a Salesforce Report and Saves the report with a “Batch Filter”. After the Inventory Reconciliation Review & Processing Batch with Item is created (using the ‘Get Batch Record’ button) go to the saved report. Select the Report, change the “Batch Filter” to the Batch number, and run the report.


An example of a Salesforce user created Physical Inventory counting report.

User-added image

Key ‘Buttons
 
Run:  Runs the Report

Customize:  Customize the Report.  Change the Batch Filter to the value of the batch number.

Printable View:  Downloads an Excel Spread Sheet

Export Details:  Creates an exported file which can be saved as a CSV or an XLS

 
Step 2. The report to be used for counting is printed and distributed.

Step 3. Counts are done, manually recording counts on the printed report.

Step 4. The counts for the items are entered to the Inventory Reconciliation Review & Processing Batch.
 
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Inventory Reconciliation Review & Processing

Process:

 
1. Select the Batch in which to enter counts
2. The Batch Record Displays
3. Select ‘Get Batch Records’ button to display the records in the batch.

 
To enter the count for an item.
 
Fields
 
Select: Check the Indicator Box for the items (rows) to be reported.  This will allow the selected rows to be edited.

Name: Record Name – A concatenation of Division / Item Number / Location ID / Location No

Item Number:  The Item Number for which the count is being entered.

Inventory Site:  The Inventory Site, within the Division, where the Item is in Inventory.

Project Number:  The Project number assigned to the item being counted.

Location ID:  The Location ID within the Site where the Item is physically in Inventory.

Location No:  The Location No within the Location ID where the Item is in inventory.

Zero Qty Confirmed:  (Indicator Box) When the count report indicates zero quantity, Checking this indicator box indicates the Zero Quantity is confirmed by this cycle count.

Original Qty / Serials:  The Quantity On Hand in this Location at the time the Inventory Reconciliation Batch which contained this item was created.  


User-added image  NOTE When the Item is not a Serialized Item, a quantity is displayed.  When the Item is a Serialized item the Item’s Serial Numbers are shown in this column, each Serial Number representing a quantity of (1) one.  If the Serial Numbers from the Count match the Serial Numbers in the Original Qty / Serials Column, Check the Matches Qty / Serials Indicator Box.  If the Count Serial numbers do not match the values in the Original Qty / Serials Column, maintain the Actual Qty / Serials by editing the existing serial numbers, entering new ones or deleting existing.

Matches Qty / Serials:  If the Serial Number from the Count matches the Serial Numbers in the Original Qty / Serials Column, Check the Matches Qty / Serials Indicator Box.

Actual Qty /Serials:  If the item is not serial controlled, enter the quantity counted. When the Item is Serial Controlled, if the Count Serial numbers do not match the values in the Original Qty / Serials Column, maintain the Actual Qty / Serials by editing the existing, entering new ones or deleting existing.

Hold Transaction: If a count is entered and is to be held for further review before processing, Check the Hold Transaction Indicator box.

Processed:  A system updated field which is set to Checked after a count transaction has been processed.

Step 5.  ‘Reconcile Selected’ button.  Each selected item will be updated. If the Actual Counts differ from the Original Qty / Serials, the software creates Inventory Adjusting transactions which both updates the On-Hand Balance with an Inventory Location Adjustment Transaction (INVLOCADJ) and creates an Inventory Cost Transaction records with related Journal Entry, to Debit or Credit (depending if an increase or decrease in inventory quantity) the Inventory Account and Debit or Credit (depending if an increase or decrease in inventory quantity) the Inventory Account.  

User-added image  NOTE  Regarding backdating, the system will use the below hierarchy to see if it should backdate the Adjustments resulting from the Reconciliation processing:
  • Cost Acct User Control Records for the User processing the transaction and Transaction ID: CYCLECNT
  • If above does not exist,  Cost Accounting Control with a 'Cycle Count Adj Back Dating User' value that matches the user processing the transaction and the processing date falls within the range of days from values: Back Date + Cycle Count Adj No of Transact Days
  • For more details on backdating see: Backdating TransactionsCost Accounting Control Record & Cost Accounting User Control Record.

Step 6. (Optional) Viewing Cycle Count records and Inventory Cost Transactions.

User-added image  NOTE This is not a required Step in the Cycle Count process.

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Inventory Reconciliation

Select the Name column value to display the record


User-added image  NOTE This transaction is created as a result of the Cycle Count. It is generated when the ‘Reconcile Selected’ button is selected. It shows the resulting values of the processed transaction. 

To view the Inventory Cost Transaction

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Inventory Cost Transactions

Selecting the record will display the detail page of the record.

Fields

Transaction ID:  INVLOCADJ – Inventory Location Adjustment

Transaction Sub ID:  CYCLECNT – Cycle Count

Transaction Quantity:  Quantity transacted.  The difference between the Original Qty / Serials and the Actual Count / Serials.

Unit Cost, Total:  Unit cost of the item at the time of the adjusting transaction

Unit Cost Extended:  The Transaction Quantity multiplied by Unit Cost, Total.

Debit Account:  The Rootstock Sub-Ledger Account.

Credit Account:  The Rootstock Sub-Ledger Account.
 
Cost Accounting Tab

Journal Entry Number: The Financial Application journal entry identifier. Selecting this hyperlink will take the user to the specific Journal Entry.

Step 7. Cycle Count Reports (Reporting the results of the count)

The User is responsible for creating Cycle Count Reports. Two approaches could be used for creating these reports.


User-added image  NOTE  The user may have additional methods for generating these reports.

1. A list view with Filters can be created and then printed
2. A Salesforce Report can be created over the ‘Rootstock Cost Transaction” table.

SEE ALSO
 
Settings
Inventory Reconciliation Review and Processing
Inventory-Reconciliation-Review-and-Processing

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